Industrial & Manufacturing
Factories, process plants, light industrial units and workshops.
Helping factories, plants and workshops get control of their energy use, saving money, staying compliant and cutting carbon without disrupting production.
Less Waste
Lower Costs
Compliance Made Easy
If you run a manufacturing site, you know how quickly energy costs can add up. From process heating and machinery to lighting and ventilation, energy is one of your biggest expenses. Add in the pressure of net zero targets and ESOS or SECR compliance, and it can feel like a lot to manage.
Pilio makes it simpler. We help manufacturers turn complex energy data into clear, practical actions. You will see exactly where you can save, how to stay compliant, and where to focus next to reduce both carbon and cost.
Energy and carbon challenges for the industrial and manufacturing sector
Energy-Hungry Operations
Heavy machinery, round-the-clock shifts and process heat make efficiency a constant challenge.
Too Much Data, Not Enough Clarity
Information from different lines or sites rarely joins up into a clear picture.
Changing Rules and Regulations
ESOS Phase 3, SECR and net zero targets all demand evidence and detailed reporting.
Rising Bills and Carbon Pressure
Energy costs are unpredictable, and businesses are expected to show clear progress on emissions.
Smarter, Safer, More Sustainable
Use Data that Works for You:
Turn raw numbers into insights that drive better decisions.
Make Efficiency Simple:
Find and fix energy waste without slowing down production.
Save on Energy Bills:
Cut costs where it matters most and see the difference quickly.
Stay Audit-Ready:
Meet ESOS and SECR requirements with confidence and less stress.
Outputs and results
Board-Ready Reports
Produce ESOS and SECR reports quickly and confidently.
Energy Reports
See where your energy goes and spot waste fast.
Benchmarking Tools
Compare sites, processes and performance at a glance.
Our team delivers the data, expertise, and tools to transform sustainability from a compliance burden into a strategic advantage.
Building Energy and Process Audits - Pinpoint energy waste in machinery, heating and plant systems.
Energy Action Plans - Turn findings into practical steps that fit your operations.
SECR Reporting - Accurate, consistent reporting across all your sites.
Carbon Footprint & Scope 1–3 Analysis - Understand emissions from production, fuel use and supply chains.
Carbon Reduction Plans - Focus on high-impact areas like process heat and on-site fuel.
ESOS Compliance - Stay audit-ready with full coverage of building and process energy.
Energy & Carbon Workshops - Engage teams to spot and sustain efficiency improvements.
An Integrated Approach to Achieving Net Zero
Set targets and track real progress toward net zero.
Five essential services, one smart price - everything you need to plan and deliver net zero with confidence.
Sustainability in Practice
Process Plants
Improve efficiency in compressed air, boilers and cooling systems.
Factories and Workshops
Smarter lighting, HVAC and controls that save energy every day.
Multi-Site Operations
Get consistent reporting and data-driven action plans.
Warehouses and Distribution
Compare performance across offices or locations to guide investment decisions.
Supply Chains
Measure and reduce carbon from transport and logistics.
Why Choose Pilio?
Support from Start to Finish – From data capture to delivery, we stay with you every step of the way.
Independent, Honest Advice – We do not sell equipment, so our guidance is completely impartial.
Proven Experience – Trusted by manufacturers across the UK to save energy and reduce carbon.
FAQs
-
We analyse your data, identify where energy is being wasted and help you fix it quickly and effectively.
-
We carry out site and process audits, highlight savings and prepare your ESOS report for full compliance.
-
Yes. Our reporting bring everything together so you can report consistently across your operations.
-
Compressed air, process heating, insulation and better controls usually deliver the fastest savings.
-
No. We plan around your schedules and work closely with your team to keep everything running smoothly.
-
Absolutely. We build your carbon baseline, set clear targets and track progress step by step.
-
No. We are completely independent and only recommend what works best for your business.